Rayleap Plastic

Mold Making

High-Precision Plastic Injection Molds — Built for Performance

At Rayleap, we engineer custom plastic injection molds that meet the toughest demands. From high-cavity tools to large-format molds, our expert team ensures unmatched precision, durability, and production efficiency.

Injection Molding Process

Quality Mold = Quality Product

A reliable mold is the foundation of a great product. At Rayleap, our in-house tooling experts ensure every mold is built to last — minimizing downtime, optimizing cycle time, and producing parts with consistent accuracy from first shot to mass production.

Our Proven Mold-Making Process (From Design to Delivery)

Rayleap Plastic Inc, provide high-precision injection molds for your plastic parts​ manufacturing. Whether it’s single-cavity molds or multi-cavity molds, we can customize them to meet your specific requirements.

Visualizing the plastic flow for efficient mold design

Moldflow analysis

We simulate mold flow early in design to avoid defects like sink marks, weld lines, and short shots — saving you time and money.

High-precision plastic mold manufacturing for quality parts.

CNC Process

Our high-precision CNC machines shape mold components with tight tolerances, ensuring optimal mold fit and function.

High-precision EDM cutting for complex metal geometries

Wire EDM Cutting

For intricate cores, inserts, and sharp corners, we use EDM technology for ultra-fine detail and flawless finishes.

Grinding process for high-precision mold components in injection molding

Grinding process

We employ precision grinding to achieve the desired surface finish and tight tolerances on mold components. Grinding ensures that every detail meets the exact specifications for optimal mold functionality.

Achieving the desired surface quality in injection molding through precise mold finishing techniques

Mold Surface Finish

We pay meticulous attention to the surface finish of the mold. A high-quality surface finish is essential for product release, aesthetics, and functionality. Our finishing processes ensure that your mold meets the highest industry standards.

Precision assembly of mould components to ensure high-quality injection molding

Mold assembly

In this critical stage, we meticulously assemble the various components of the mold, ensuring that every part fits seamlessly. Proper assembly is key to the mold's functionality and longevity.

🔥 Why Choose Rayleap for Injection Mold Making

✅Advanced Production Facilities

🏭Equipped with 42 injection molding machines and precision CNC/EDM equipment, we manufacture high-quality molds in-house — efficiently and at scale.

✅ Strict Quality Control

🔍From steel certification to final mold inspection, our QA team follows a strict checklist to ensure every tool meets international standards like ISO and SPI.

 

✅ Customized Solutions

🧩 Whether you need a single-cavity mold or a complex multi-cavity system, we tailor every solution to your part design and production goals.

✅  On-Time Delivery

⏱️ We meet your timelines — fast-turnaround molds in as little as 20 days. No surprises. No delays

 

✅  Over 10 Years of Experience

🛠️ With a decade of hands-on mold-making expertise, our engineering team helps prevent issues before they happen — saving you time and money.

DFM & Engineering Support

📐 |We offer proactive design-for-manufacturing reviews, helping you optimize part geometry, shrinkage, venting, and ejection — all before steel is cut.

✅  Comprehensive After-Sales Support

🤝  We don’t disappear after delivery. From mold debugging to lifetime maintenance tips, we’re with you every step of the way.

In-House Mold Trials

🧪 Your mold is tested and validated on machines. We provide trial video, samples, and adjustment reports before shipment.

💰 What Affects Injection Mold Cost? Plan Smarter With These 6 Key Factors

Part Complexity

Intricate geometries, deep undercuts, or sharp corners require more advanced tooling and extra machining — increasing mold cost. We help optimize design for manufacturability.

Number of Mold Cavities

More cavities mean more parts per cycle but a higher upfront mold investment. Fewer cavities cost less upfront but reduce output. We'll help you choose the right balance.

Part Size

Larger parts need bigger molds, more steel, and larger molding machines, which drives up production costs. Compact part designs can reduce cost.

Extra Add-On Costs

Custom surface finishes, textures, inserts, sliders, or special post-processing like pad printing or laser marking can all raise total tooling and production costs.

Tool Steel Grade

Choosing P20, H13, or S136 impacts mold life, machining time, and polishing capability. High-grade steel lasts longer but costs more upfront.

Cycle Time

The faster a part can be molded, cooled, and ejected, the lower your per-part cost. Part design and mold cooling systems both affect this metric

🗣️ What Our Clients Say About Rayleap’s Mold Making Services

When it comes to plastic mold making, our customers say it best. From startups to global brands, companies rely on Rayleap for precision molds, consistent results, and dependable service.

⭐⭐⭐⭐⭐

“Tight tolerances, zero defects — exactly what we needed.”

“We ordered a multi-cavity mold for an automotive part that had a very strict tolerance range. Rayleap’s team nailed it on the first try. The mold arrived ahead of schedule and ran smoothly from day one.”
Jason L., Engineering Manager, Tier 1 Auto Supplier

⭐⭐⭐⭐⭐

“Rayleap helped us cut our tooling cost by 25%.”

“They reviewed our initial design and recommended tweaks that simplified the mold — without compromising function. That saved us thousands. The mold quality was still top-notch.”
Angela M., Product Developer, Consumer Electronics Brand

⭐⭐⭐⭐⭐

“Communication was outstanding — even across time zones.”

“We’ve worked with several overseas suppliers, and Rayleap stands out. Their responsiveness, detailed DFM feedback, and weekly updates made the whole mold manufacturing process seamless.”
Mark D., Supply Chain Lead, Industrial Products Company

💬 Want to experience our mold making quality for yourself?

Let’s start with a free quote and DFM analysis.